Gerdau Brazil recently upgraded seven of its electric arc furnaces using the innovative Danieli Q-Reg advanced electrode-control system.
The patented Q-Reg system revolutionizes electrode control by incorporating a high-performance HiPAC process controller that enables rapid data acquisition and real-time analysis of process parameters. This cutting-edge technology ensures optimal arc coverage for each electrode, enhances arc stability, and assesses the radiation index.
By utilizing these process feedback mechanisms, the Q-Reg system allows for dynamic adjustment of setpoints. This optimization maximizes furnace efficiency while safeguarding against panel damage, thereby ensuring reliable and secure operations. Additionally, the advanced diagnostic tools offered by Q-Reg provide comprehensive insights into each heat cycle.
These tools include visualizations of circular diagrams and variable trends, Gauss analysis, 3D visualization, and Fast Fourier Transform (FFT) analysis of electrical parameters.
